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Rotor Blades | Gearbox | Generator |  Control System | Yaw System | Safety System
Braking System | Lightening Protection  
     

Suzlon S.33 - 350 kW Wind Turbine is a stall-regulated turbine with a three-bladed high efficiency rotor. The rotor is coupled to the generator through flange. This unique integrated power-train design incorporates torsionally flexible coupling to avoid problems of misalignment and vibration.

ROTOR

Suzlon S.33 - 350 kW has 15.4 m long FRP blades aerodynamically optimized to take varying wind velocities while delivering the maximum power. Their fail-safe tip brakes operate hydraulically and can bring a Wind Turbine to a soft stop within a few seconds without putting any undue stress on the machine. The total swept area covered by the rotor is 876.13 sq. m.

GEARBOX

Keeping the conversion & transmission efficiency to the maximum is probably the most important task, which was taken on with German perfection. Our association with some of the most renowned German manufacturers resulted in a highly efficient gearbox. The gearbox with its integrated design ensures precise assembly with a high level of efficiency, which requires an extremely low level of maintenance. This leads to an extensively trouble-free operational life, devoid of any alignment problems. It has the most advanced splash-type lubricating system.

GENERATOR

The heart of the system had to be designed with extreme ambient temperatures and humid conditions in consideration. From maintenance and reliability point of view, use of a totally closed generator to keep the moisture and dust out was paramount to Suzlon. The generator used in Suzlon S.33 - 350 kW is an asynchronous type with two speeds of operation. The generator has pole changing at 100 kW level of operation to go into the next range of generation capacity. The rated rotational speed is 756 RPM with 8 poles to generate up to 100 kW in low wind conditions and 1006 RPM with 6 poles from 100kW to 350 kW in the high wind conditions. IP 55 enclosure prevents any ingestion of air and moisture into the generator thus ensuring a long life of the generator.

CONTROL SYSTEM

The Control unit is microprocessor-based with an 8 x 40 digital display indicating all operating and error conditions. It also has a built-in graphical display showing average wind speeds and power output with daily, monthly and annual outputs amongst other parameters. The control unit keeps the Wind Turbine fully automated in the optimal operation state. Its digital interface unit helps it to be interfaced with other digital devices to be monitored and controlled remotely. The control unit can also transfer information about the Wind Turbine to remote places via modem. Its robust design gives a highly reliable operation even in the most severe conditions encountered.

YAW SYSTEM

To get the maximum from the available wind resources means that the Wind Turbine is in line with the wind direction. This important task is handled by the yaw system equipped with two motors with reduction gearbox. The system employs a hydraulic braking system to keep the Wind Turbine fixed in the direction facing the wind. The system ensures exact alignment of the rotor to the wind direction. This is achieved through an intelligent network of sensors for wind direction and wind speed, talking to the control unit in real time resulting in higher efficiency and reduced loads caused by oblique incident flows.

The Yaw System is incorporated with twist sensors, which direct the control unit to untwist the cables if they are twisted beyond the set levels. This ensures the safety of cables even under frequent wind direction changes in the same direction.

SAFETY SYSTEM

Safety System consists of four levels of independent systems:

Electronic sensing of faults by the computer for immediate action.
Independent electrical circuitry to act when over-speed is detected.
Hydraulic sensing and active device to prevent over-speeding.
Mechanical flexible couplings with shearing studs.

SOFT BRAKING

It consists of a specially designed unique mechanism for protecting the Wind Turbine against heavy loads due to sudden loss in grid power. The aerodynamic brakes are applied first and the rotor disc brakes are applied subsequently, which protect Wind Turbine components against wear & tear and fatigue.

LIGHTNING PROTECTION

Lightning arrestors are provided along with earthing cables connected to earthing pits. This has been done at various levels of the Wind Turbine, thereby protecting the entire Wind Turbine against lightning.

   

350 kW

System Design

Technical Description

Salient Features
Technical Data
Power Curve